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35kHz 1000W Servo Ultrasonic Welder

35kHz 1000W servo ultrasonic welder designed for precision plastic welding. Features servo motor control, adjustable amplitude and multiple welding modes for automotive, electronic and industrial components.

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High Precision Ultrasonic Welding Solution with Servo Control

The servo ultrasonic welder is designed for high-precision thermoplastic welding applications requiring

stable performance, accurate control and repeatable welding results.

With servo motor drive technology, 35kHz ultrasonic vibration and intelligent digital control, this 

welding system provides precise welding force management, adjustable amplitude control and 

flexible welding modes for various plastic component assembly applications.


Key Features

Servo Motor Driven System for Stable Welding Performance

The servo-driven structure provides accurate movement control and consistent welding pressure, 

helping achieve reliable welding quality for precision plastic components.

Benefits:

  • High repeatability

  • Stable welding force

  • Precise position control

  • Suitable for demanding industrial applications


35kHz Ultrasonic Welding with 1000W Output Power

The high-frequency ultrasonic system provides efficient energy conversion and fast welding performance

for thermoplastic materials.

Suitable for:

  • ABS

  • PC

  • PP

  • Nylon (PA)

  • Other thermoplastic materials


Multiple Welding Modes for Flexible Applications

Ultrasonic welding machine interface showing multiple welding modes including position and parameter control

The system supports multiple welding control methods to meet different product requirements:

  • Time welding mode

  • Energy welding mode

  • Power welding mode

  • Absolute position welding mode

Different welding parameters can be optimized according to product structure and material characteristics.


Adjustable Amplitude Control

The amplitude can be adjusted from 15% to 100%, allowing operators to optimize welding strength and 

avoid damage to sensitive components.


Intelligent Touchscreen Control System

7 inch HMI touchscreen control interface of servo ultrasonic welder for welding parameter monitoring and adjustment

Equipped with a 7-inch HMI touchscreen for simple operation and accurate parameter adjustment.

The control interface provides:

  • Digital welding parameter setting

  • Welding process monitoring

  • Welding data recording

  • Alarm information display


Applications

Servo ultrasonic welder used for precision plastic component assembly and industrial welding applications

Wide Applications in Plastic Component Assembly

This ultrasonic welding system is widely used for:

Automotive Components

  • Automotive lamps

  • Bumpers

  • Interior trim parts

Electronic Products

  • Charger housings

  • Battery packs

  • Plastic electronic components

Household Appliances

  • Switches

  • Sockets

  • Filter cartridges

Medical Products

  • Filters

  • Infusion sets

Packaging Products

  • Tube sealing

  • Non-woven fabric products


Technical Specifications

Item
Specification
ModelTEC-3510S
Welding Frequency35kHz
Max  Power1000W
Power SupplyAC220V 20A 50Hz(or custom)
Drive SystemServo Motor Driving
Stroke100mm
Welding ModesTime / Energy / Power / Absolute Position
Weight110KG
Dimension670 × 395 × 1127-1500mm


Advanced Ultrasonic Welding Technology

Stable Mechanical Structure

The square column structure improves machine rigidity and reduces vibration during welding, 

ensuring stable operation.

High Efficiency Transducer System

Premium ceramic transducer components provide efficient ultrasonic energy conversion and 

reliable welding performance.

Intelligent Protection System

The equipment integrates multiple protection functions:

  • Emergency stop protection

  • Dual start button safety control

  • Safety light curtain protection

  • Generator overload and over-current protection


Customized Welding Solutions

Different products require different welding conditions.

We provide customized ultrasonic welding solutions including horn design, fixture development, 

parameter optimization and product sample testing before production


Why Choose Our Ultrasonic Welding Solution

Precision Control

Servo-driven movement ensures accurate welding position and repeatable results.

Flexible Production

Multiple welding modes support different materials and product structures.

Industrial Reliability

Designed for continuous industrial production with stable performance and easy maintenance.


Proven Ultrasonic Welding Applications

With extensive experience in ultrasonic plastic welding, we have developed customized welding solutions for 

automotive parts, electronic components, medical products and other industrial applications.

Explore our ultrasonic welding case studies to see how we solve different product welding challenges.


Request A Welding Solution

Need to verify whether ultrasonic welding is suitable for your product?

Contact our engineers for:

  • Welding feasibility testing

  • Customized tooling design

  • Complete ultrasonic welding solutions

Get A Quote

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