Ultrasonic Welding Sample Testing Service

Validate your parts before selecting ultrasonic welding equipment.

TIMEAST tests your actual plastic parts to assess welding feasibility, identify joint or tooling issues,

and recommend a suitable machine configuration.

Request Sample Testing

Tests using existing tooling include a free basic feasibility evaluation. 

If a dedicated horn or fixture is required, it will be quoted for your approval before fabrication.

What We Evaluate

The test scope depends on your parts and application requirements:

• Plastic material compatibility and joint design

• Appearance and consistency

• Sealing performance, where applicable

• Suitable welding frequency, power and machine type

• Horn and fixture requirements, preliminary cycle time and automation feasibility

What to Send Us

Please provide:

• Part photos and drawings, if available

• Plastic material information

• Requirements for strength, sealing or appearance, and any current welding problems

No drawings yet? Photos are enough for an initial review. Please contact us before shipping samples.

How Sample Testing Works

1. Application Review

We review your part design, material and welding requirements to assess the proposed application.

2. Sample and Tooling Confirmation

We confirm the sample quantity, shipping arrangements and whether existing tooling can be used. 

Any custom tooling cost is quoted for your approval.

3. Welding Trials

We select a suitable welding system and adjust parameters to evaluate the results against the agreed requirements.

4. Results and Recommendation

We summarize the test findings, preliminary parameter range, tooling requirements,observed risks and recommended

equipment configuration. Photos or videos can be provided as part of the agreed evaluation.

What You Receive

Depending on the agreed test scope, we provide:

• A welding feasibility assessment

• Recommended equipment configuration

• Preliminary welding parameters and tooling recommendations

• Trial photos or videos

• Identified risks and suggested next steps

Example of sample welding results. Results vary with part design, material and test conditions.

Testing may show that your application is suitable for ultrasonic welding, needs further optimization, or is not recommended. Sample testing is a preliminary evaluation; production validation may require further trials.

Pricing and Sample Shipping

Test and Tooling Costs

Basic feasibility evaluation is free when testing can use existing tooling. 

If a custom horn or fixture is required, we will quote the cost for your approval before fabrication.

Shipping and Sample Handling

Contact us before sending samples so we can confirm the quantity, delivery address and test scope.

Samples may be damaged or consumed during testing. If you need them returned, please let us know in advance.

Your drawings, samples and project information will not be published without your approval. 

An NDA can be arranged before you share confidential information.

Request Sample Testing

Send your part photos, material information and welding requirements to start an application review.

Submit Your Application

Email: sales@sztimeast.com
WhatsApp: +86 15989541416

Explore our ultrasonic welding machines or read How to Validate Ultrasonic Welding Before Buying Equipment.