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Ultrasonic Welding Horns

Ultrasonic welding horns, also known as sonotrodes, are critical components that transfer ultrasonic vibration to the workpiece. Designed for precise energy delivery and amplitude control, they ensure consistent welding quality. Available in titanium, aluminum and hardened steel, they can be customized for different materials, shapes and applications.

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Ultrasonic welding molding horns are critical components for transmitting ultrasonic 

vibration energy during plastic welding processes.

TIMEAST provides precision-engineered ultrasonic molding horns in 15kHz, 20kHz, 

and 35kHz, designed for stable vibration performance, high durability, and compatibility 

with ultrasonic welding systems and custom automation solutions.

Key Features of Ultrasonic Welding Horns

  • Precision-machined for stable ultrasonic energy transmission

  • Optimized horn geometry for consistent plastic welding quality

  • High fatigue resistance for long-term industrial use

  • Compatible with ultrasonic welding machines and automation lines

  • Custom ultrasonic horn designs available upon request

Available Frequencies & Applications

TIMEAST ultrasonic welding molding horns are available in multiple operating frequencies

to meet different welding requirements:

  • 15kHz ultrasonic molding horns – Suitable for large welding areas and high-power

    plastic welding applications

  • 20kHz ultrasonic molding horns – Standard frequency widely used in general

    ultrasonic plastic welding

  • 35kHz ultrasonic molding horns – Ideal for small parts, thin-wall components,

  • and precision welding

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Materials & Manufacturing Process 

Our ultrasonic molding horns are manufactured from high-quality materials such as 

titanium alloy and hardened steel, offering excellent vibration transmission, wear resistance, 

and service life.Each horn is precisely machined and frequency-tuned to ensure stable 

resonance and reliable welding performance in ultrasonic plastic welding systems.

Technical Specifications

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Typical Applications of Ultrasonic Welding Horns

  • Automotive plastic components

  • Electronic and electrical plastic parts

  • Medical device components

  • Packaging products

  • Consumer plastic products

Custom Ultrasonic Molding Horn Solutions

TIMEAST offers custom ultrasonic welding molding horn solutions based on customer part design, 

material type, welding area, and production requirements.

Our engineering team supports customers from design optimization to final testing, ensuring optimal

ultrasonic welding performance for each application.

Why Choose TIMEAST Ultrasonic Welding Horns?

  • Professional manufacturer of ultrasonic welding systems

  • In-house design, machining, and quality control

  • Experience in custom automation solutions

  • Reliable products for industrial production lines

Request a Quote for Ultrasonic Welding Molding Horns

Looking for reliable ultrasonic welding molding horns for your application?

Contact TIMEAST today to discuss your requirements or request a quotation.


  • Send Your Specifications

  • Get horn design recommendation

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