Rotary Indexing Ultrasonic Welding System for Automated Plastic Assembly

Introduction

This rotary ultrasonic welding system is designed for automated plastic assembly

 using a multi-station rotary indexing table. Parts are positioned on the rotary table

 and move step-by-step through loading, welding, and unloading stations, ensuring

 stable and efficient production.

Equipped with a PLC + HMI control system, the machine automates welding, indexing, 

and unloading processes. Operators only need to perform manual loading, significantly 

reducing labor requirements while maintaining consistent weld quality and production efficiency.

Operation Video

This operation video demonstrates the rotary multi-station ultrasonic welding system

 in action,showing indexed rotary table motion, simultaneous multi-station welding, 

automatic unloading, and precise control under PLC + HMI system.

Key Features 

6-Station Rotary Indexing Table for High Throughput

• 6-station rotary indexing table (optional 8 stations)

• Multi-station parallel operation for continuous workflow

• Loading, welding, and unloading performed simultaneously

• Significantly improves production efficiency and cycle time

Automated Operation with PLC + HMI

• Intelligent PLC control system for stable automation

• User-friendly HMI interface for easy operation and monitoring

• Automated welding, indexing, and unloading processes

• Ensures repeatable and consistent welding performance

Reduced Labor Requirement

• Only manual loading required

• Fully automated welding and unloading process

• Reduced labor cost and operator dependency

• Improved production stability and consistency

How Rotary Indexing Ultrasonic Welding Works

This system uses a rotary indexing table to transfer parts between multiple stations. 

The ultrasonic welding unit is installed at a fixed station, where welding is performed

during each indexing cycle.

As the table rotates step-by-step, different operations such as loading, welding, and 

unloading are carried out simultaneously at separate stations. This multi-station design

enables parallel processing, reduces idle time, and ensures a smooth production rhythm.

How Multi-Station Design Improves Your Production

With multiple stations working simultaneously, the system eliminates waiting time 

between operations. While one part is being welded, another part can be loaded or

unloaded at a different station.

This parallel workflow significantly reduces cycle time, increases throughput, 

and maximizes equipment utilization, making it ideal for high-volume manufacturing 

environments.

Applications

This rotary multi-station ultrasonic welding system is suitable for welding a wide range of

 thermoplastic materials, including ABS, PP, PE, PS, PC, and nylon.

Common application industries include:

• Automotive parts: sensors, filters, plastic housings, interior components

• Electronics: connectors, plastic enclosures, switch components

• Medical devices: disposable plastic components, sealed housings

• Consumer products: packaging parts, daily-use plastic assemblies

Single Station vs Rotary Multi-Station Ultrasonic Welding

Single Station Welding

• One process at a time

• Longer cycle time

• Lower production efficiency

Rotary Multi-Station System

• Parallel processing at multiple stations

• Shorter cycle time

• Higher output and stable quality

Technical Specifications (Customizable for Your Application)

All specifications can be customized based on your product design, material type, and production capacity

 requirements. Our engineering team can provide tailored solutions to match your specific application.

The multi-station rotary indexing design transforms traditional step-by-step 

welding into a highly efficient and continuous production workflow.

Why Choose Us

Why Choose Our Rotary Ultrasonic Welding System

• Designed for automated and high-volume production

• Stable performance with industrial-grade control systems

• Flexible station configuration (6 or optional 8 stations)

• Custom solutions based on product requirements

• Technical support and sample testing available

FAQ

Q1: What is a rotary indexing ultrasonic welding machine?

A1: It is a multi-station ultrasonic welding system that uses a rotary table to 

       move parts between different stations for automated production.

Q2: How many stations does the system have?

A2: The standard configuration includes 6 stations, with an optional 8-station 

        setup for higher production capacity.

Q3: Is this system suitable for fully automatic production lines?

A3: Yes. It can be integrated into automated production lines and connected with upstream

       and downstream equipment.

Q4: Do you provide installation and technical support?

A4: Yes. We provide operation guidance, technical support, and after-sales service to ensure

       smooth operation.

Looking to Improve Your Production Efficiency?

Contact us today for a customized rotary ultrasonic welding solution or request a sample test 

for your application.

• Request a Quote

• Send samples for welding verification

Learn more about how ultrasonic plastic welding works