Introduction

This automatic loading and unloading ultrasonic welding line is designed for integrated 

production conveyor systems. It combines robotic pick-and-place, vision inspection, 

NG rejection, ultrasonic welding, and automatic unloading into one complete automation solution.

The system automatically picks products from the conveyor and transfers them to the vision inspection

position. The camera inspection system checks whether the previous manual assembly process has been

completed correctly. If the product is not assembled properly, the mechanism places it into the NG area 

for operator removal.

Qualified products are then transferred to the ultrasonic welding station. After welding is completed, 

another unloading mechanism places the finished product back onto the conveyor, which transports it

 to the next production process.

Production Line Running Video

Watch automatic ultrasonic welding line with conveyor integration, automatic transfer, vision inspection, 

and ultrasonic welding process in operation.

Key Features

• Automatic loading and unloading from conveyor line

• Vision inspection for previous assembly accuracy

• Automatic NG product rejection

• Ultrasonic welding process integration

• Finished product transfer back to conveyor

• PLC-controlled full automation process

• Suitable for production line integration

• Custom design based on customer products

  

Safety Features

• Emergency stop button

• Three-color warning tower light

• Safety door interlock system

• Protective acrylic safety doors

• Stable PLC control system

Main Components

• SMC pneumatic cylinders

• Schneider power components

• Mitsubishi PLC and HMI

• Clearly labeled electrical wiring

• Reliable pneumatic and electrical configuration

Customization Options

• Electronic components can be customized according to customer requirements

• Network connection available for production data reading and storage

• Machine color can be customized

• Acrylic safety doors can be customized

• Fixtures, inspection system, welding tooling, and conveyor connection can be customized

Applications

This system is suitable for automated plastic welding production lines, automotive components,

consumer product assemblies, appliance parts, industrial plastic parts, and other products requiring 

vision inspection and ultrasonic welding integration.

Need an Integrated Automation Solution?

TIMEAST provides customized automation systems for:

• Automatic loading & unloading

• Vision inspection integration

• Ultrasonic welding automation

• Conveyor production lines

• PLC-controlled automation systems

Our engineering team can customize the production line according to your product structure, 

production process, and factory layout requirements.

Send us your product details to discuss a suitable automation solution.

• Discuss Your Project and get Automation Solution

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