Automatic Felt Die Cutting & End Cap Ultrasonic Welding Machine

Automatic Solution for Felt and Plastic End Cap Assembly

A custom automation line for automotive filter components, integrating roll-fed felt die cutting, 

plastic end cap feeding, precision positioning, ultrasonic welding, inspection, sorting and automatic unloading.

The system is engineered according to your part dimensions, materials, weld structure and required cycle time.

Watch the Machine in Operation

Roll feeding → Die cutting → End cap feeding → Positioning → Ultrasonic welding → Inspection and sorting

Key Features

• Integrated Cutting and Assembly

  Connects material preparation and joining to reduce transfers between separate machines.

  

• Automatic End Cap Feeding

  A vibratory bowl feeds end caps to the assembly station.

• Rotary Indexing Workstation

  Moves components between stations in a defined sequence.

  

• Inspection and Sorting

  Checks configured production conditions and separates rejected parts. Inspection scope

  is agreed during project development.

• Control System

  Allen-Bradley PLC and HMI, SMC pneumatic components, and clearly labelled electrical

  wiring support operation and maintenance.

  
  

  

 ●Allen-Bradley PLC  ●Structured Electrical Wiring   ●Clear I/O labeling

Applications & Materials

Designed for automotive filter assemblies that combine die-cut felt or nonwoven components with 

thermoplastic end caps.

Similar filter assemblies can be evaluated for customization. Material compatibility and joint suitability

are assessed through sample testing.

Reference Machine Specifications

FAQ

Q1. Can the machine be customized?

 Re: Yes. Each system is engineered according to your product drawings and production targets.

Q2. What materials can be processed?

 Re: Felt, nonwoven materials and thermoplastic components.

Q3. Product changeover?

 Re: Approx. 30–40 minutes, depending on the tooling and feeding adjustments required.

Q4. Which industries is it suitable for?

 Re: Mainly automotive, filtration and industrial component manufacturing.

Discuss Your Automation Project

Share your current process and the steps you would like to automate. Helpful details include:

• Part photos or drawings and product variations

• Assembly, welding or trimming sequence

• How parts arrive and how finished parts should leave

• Target output and inspection requirements

A short video of the existing process is useful for an initial review. Include any space constraints 

or connections to other equipment.

Use the inquiry form below or contact us on WhatsApp: +86 159 8954 1416.