This fully automatic ultrasonic welding system integrates felt roll die cutting, end cap feeding, robotic handling, precision welding, vision inspection and automatic sorting. Controlled by AB PLC + HMI and equipped with SMC pneumatic components, the machine ensures stable performance, high efficiency and reliable quality control.
Industrial-Grade Automation for High-Volume Production
Designed for manufacturers who demand:
Consistent welding strength
Stable 24/7 operation
Reduced labor dependency
Intelligent quality control
Compliance-ready safety system
Built with Allen-Bradley PLC + SMC pneumatic components for global reliability.
Request Engineering Consultation
This system integrates:
Roll-fed felt automatic die cutting
Vibratory bowl end cap feeding
Mechanical transfer & rotary indexing
Ultrasonic welding
Vision inspection system
Automatic OK/NG sorting
All processes are synchronized under PLC logic control for repeatable and stable cycle performance.
Increase Output Without Increasing Labor
Continuous automated production
Minimal operator intervention
Reduced manual handling errors
Typical benefits:
30–50% productivity improvement
Up to 60% labor cost reduction
Lower defect rate through automated inspection
Section 3 – Engineering Reliability (EU Focus)
Designed for Long-Term Stability
Allen-Bradley PLC & HMI control
SMC pneumatic system
Heavy-duty mechanical structure
Stable rotary indexing platform
The machine is engineered for continuous industrial operation with predictable maintenance cycles.
Post-welding camera inspection system automatically:
Detects welding defects
Identifies misalignment
Classifies OK / NG parts
Prevents defective mixing
Supports traceable and quality-controlled manufacturing environments.
Designed according to modern industrial safety standards:
Safety light curtain protection
Emergency stop system
Safety door interlock sensors
Three-color tower alarm light
Machine design can be configured for CE compliance upon request.
We support:
Custom product dimensions
Capacity optimization
Integration with MES systems
Factory automation layout planning
Industry 4.0 compatibility
Send product drawings for engineering evaluation.
We provide:
Pre-sale engineering consultation
Technical feasibility analysis
Layout proposal
Detailed quotation
After-sales technical support
Phone: +86-15989541416
E-mail: michael@sztimeast.com
Whatsapp:+86-15989541416
Add: 3/F, Building 5,Huixin Intelligent Industrial Park, Xinhu, Guangming, Shenzhen,China 518107