Key Features of Servo Driven Ultrasonic Welder

• Electrical servo driven Z-axis with closed-loop position and force control

• High repeatability for precision plastic welding

• Reduced welding flash and whitening on cosmetic surfaces

• Programmable welding profiles for complex applications

• Supports time, energy, and depth welding modes

• Data recording and MES interface available

• Suitable for automation and smart manufacturing lines

  

 Typical Applications

This servo ultrasonic welding machine is ideal for applications requiring tight tolerances 

and high cosmetic standards, such as:

• Thin-wall plastic housings

• Medical plastic components

• Consumer electronics enclosures

• Automotive interior decorative parts

• Multi-layer or sealed plastic assemblies

• Precision connectors and plastic fittings

 Why Choose Electrical Servo Driven Ultrasonic Welding?

Servo Advantages

Compared with pneumatic ultrasonic welding systems, servo driven ultrasonic welders provide:

• Precise control of welding depth and pressure

• Consistent results despite part tolerance variations

• Better surface appearance and reduced material stress

• Improved process repeatability and traceability

This makes servo ultrasonic welding especially suitable for high-value, precision plastic products.

Pneumatic Better If:

• Structural thick-wall parts

• Budget priority projects

• No cosmetic requirement

Operation Demo

This video presents the real working process of the electrical servo driven ultrasonic welder, 

including precise force and depth control, servo motion performance, and welding repeatability demonstrations.

Technical Specifications

Specifications can be customized based on application requirements.

Automation & Integration Capability

The servo ultrasonic welder supports automation integration, including:

• Robotic loading systems

• Automated production lines

• PLC and MES communication

• Production data tracking and quality control

It is suitable for Industry 4.0 manufacturing environments.

Automation & Integration Capability

TIMEAST is a professional manufacturer of ultrasonic welding equipment, offering:

• Customized welding solutions

• Application testing and sample evaluation

• Technical support from design to commissioning

• Reliable after-sales service

FAQ – Servo Ultrasonic Welding

Q1: What is the advantage of servo driven ultrasonic welding?

A: Servo systems provide precise control of force and position, improving consistency and cosmetic quality.

Q2: Is this machine suitable for thin-wall plastic parts?

A: Yes. Servo control minimizes deformation and flash, making it ideal for thin-wall applications.

Q3: Can the welder be integrated into an automated line?

A: Yes. It supports automation, PLC control, and MES data interface.

Q4: Can you provide welding tests before purchase?

A: Yes. We offer free welding evaluation based on customer samples or drawings.

Get Your Ultrasonic Welding Solution  

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Typical Solutions

•  Medical Plastic Welding Solutions

Related Articles

• Servo Driven vs Pneumatic Ultrasonic Welding: Which Is Better for High-Precision Plastic Parts?