Product Overview

This ultrasonic welding automation line is a customer-specific production system developed for

 a well-established U.S. automotive parts manufacturer serving the European and North American 

automotive markets.

The system is designed exclusively for the automatic welding of automotive filter end caps and

 nonwoven sealing cotton materials, integrating automatic loading, ultrasonic welding, inspection, 

and unloading into one stable and efficient production line.

This is not a standard or off-the-shelf machine.

Each system is engineered based on the customer’s actual product design, materials, and production requirements.

Machine Operation Demo – Automotive Filter End Cap Welding Line

This video demonstrates the full operational process of the custom ultrasonic welding automation line for

 automotive filter end caps, including automatic material loading, precision ultrasonic welding, in-line inspection, 

and automatic unloading. It showcases machine stability, welding precision, and efficient automation flow.

Application Scope

This automation solution is developed for the automotive filtration industry, specifically for:

• Automotive filter end caps

• Nonwoven sealing cotton materials

The ultrasonic welding process ensures strong bonding, clean joints, and high repeatability, 

meeting the stability and durability requirements of automotive components.

Fully Automated Process Flow

• Automatic material loading

• Precision ultrasonic welding

• In-line quality inspection

• Automatic unloading of finished parts

The entire process is controlled by a PLC system, ensuring consistent cycle time, stable welding quality,

and reduced manual intervention.

Key System Advantages

• Designed specifically for automotive filter components

• Optimized ultrasonic welding for plastic and nonwoven materials

• Stable operation suitable for long-term mass production

• Integrated inspection to ensure welding consistency

• Reduced labor cost and human error

• Engineered for automotive production reliability standards

Technical Configuration (Customized)

• Custom-designed fixtures and tooling for filter end caps

• Welding parameters optimized for nonwoven sealing materials

• Automation sequence tailored to customer production flow

• Safety enclosure designed for factory operation standards

• Modular design for maintenance and future upgrades

Parameter Specification

Typical Project Background

This system represents a custom automation project for a well-known U.S. automotive parts brand,

demonstrating our ability to deliver reliable, high-precision ultrasonic welding automation solutions

for demanding automotive applications.

Important Notice

This machine is a customer-specific automation system.

It cannot be directly applied to other products.

For new projects, we design and manufacture custom ultrasonic welding automation solutions 

based on each customer’s specific product and process requirements.

Why Choose TIMEAST

• Extensive experience in automotive ultrasonic welding automation

• Strong in-house engineering and mechanical design capability

• Proven projects for European and North American automotive customers

• One-stop service: design, manufacturing, installation, and training

• Long-term technical support and fast response

Get a Customized Automation Solution

Looking for a custom ultrasonic welding automation line for automotive filter components or similar applications?

To receive a technical evaluation, please provide:

• Product drawings or samples

• Material information

• Required production capacity

• Quality or inspection requirements

Contact us today to discuss your project.

Our engineering team will provide a tailored automation solution.