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4-Station Automatic Air Leak Testing Machine

Four-station automatic air leak testing machine for simultaneous inspection in high-volume production lines.
✓ Independent pressure settings for each station
✓ Conveyor and robotic loading integration
✓ Optional barcode/QR scanning and MES communication
✓ Automatic data storage and reject handling
✓ Custom fixtures for different products

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High-Efficiency Multi-Station Leak Testing System for Automated Manufacturing

Designed for high-volume production environments, the 4-station automatic air leak testing machine

 enables simultaneous leak inspection on multiple products, significantly improving production efficiency,

 testing consistency, and automation capability.

4-station automatic air leak testing machine with independent test stations


Key Features of the 4-Station Air Leak Testing Machine

Simultaneous 4-Station Leak Testing

The machine can test four products at the same time, greatly increasing production throughput while 

reducing operator waiting time.

Independent Pressure Control

Each testing station can operate with independent pressure parameters and judgment settings for 

different product requirements.

High Precision Leak Detection

Equipped with high-accuracy pressure sensors and stable pneumatic control components to ensure 

reliable leak testing results.

Designed for Automated Production Lines

The equipment can be integrated with conveyors, robotic loading systems, and automated assembly

 lines for fully automatic operation.

Intelligent Data Management

Supports barcode scanning, production data storage, MES communication, and testing traceability

 management.


4-Station Automatic Air Leak Testing Machine Working Process

Watch how the 4-station automatic air leak testing machine improves production efficiency

through simultaneous leak testing and automated inspection. Ideal for inline manufacturing,

the system provides stable testing performance, intelligent data management, and reliable 

leak detection for industrial applications.


Technical Specifications

The machine is equipped with four independent testing stations for simultaneous leak testing,

 automatic pass/fail judgment, barcode traceability, and visual data display.

Item Specification
Number of Test Stations4 stations
Measurement Resolution0.1 Pa
Pressure Range-20 kPa to 500 kPa
Pressure Regulation Accuracy±0.1% FS
Pressure Repeatability0.1% FS
Sensor Range -20 kPa to 500 kPa
Sensor Accuracy0.05% FS
Pass/Fail Judgment & AlarmAutomatic judgment; audible and visual alarm
Barcode Scanning1D barcode and QR code
Machine Dimensions 1780 × 660 × 1750 mm
Machine Weight

Approx. 460 kg

External Air Supply Pressure0.15–0.8 MPa
Power SupplyAC 220 V, 50 Hz


Why Choose a 4-Station Leak Testing System?

As manufacturing efficiency requirements continue to increase, traditional single-station leak testing 

equipment often becomes a bottleneck in production.

The 4-station leak testing machine helps manufacturers achieve:

  • Higher production capacity

  • Faster testing cycles

  • Reduced labor costs

  • Improved testing consistency

  • Better production line balancing

  • Easier automation integration

This solution is especially suitable for factories with medium-to-high volume production demands.


Applications

The 4-station air leak testing machine is widely used in various industries requiring reliable sealing 

performance inspection.

Typical Applications

  • EV battery housings

  • Electronic enclosures

  • Smart meter housings

  • Medical plastic parts

  • Sensors and valves

  • Industrial plastic containers


Production Efficiency Comparison

FeatureDual-station Testor4- Station Leak Testing System
Testing CapacityStandardHigh
Production ThroughputMediumSignificantly Improved
Automation CompatibilityBasicExcellent
Operator DependencyHigherLower
Cycle Time EfficiencyStandardFaster
Suitable for Inline ProductionLimitedIdeal


Advantages of Multi-Station Leak Testing

  • Increase Testing Throughput

    Parallel testing significantly improves productivity and reduces idle time during inspection processes.

  • Improve Testing Consistency

    Independent station control and stable pressure monitoring ensure consistent leak testing quality.

  • Reduce Manufacturing Cost

    Higher automation capability helps reduce labor dependency and operational costs.

  • Flexible Customization

    Fixtures, pressure ranges, testing programs, and automation functions can be customized according

    to product requirements.


Optional Functions

The multi-station leak testing system is designed to support modern smart manufacturing environments.

Optional automation functions include:

  • Automatic loading and unloading

  • Conveyor integration

  • Robotic handling compatibility

  • Barcode and QR code scanning

  • MES and ERP communication

  • Production data export

  • NG/OK automatic sorting

  • Sound and light alarm system

The machine can also be customized according to different production layouts and automation requirements.


Frequently Asked Questions

Can the four stations test products simultaneously?

Yes. The machine supports simultaneous testing on all four stations to maximize production efficiency.

Can each station use different testing parameters?

Yes. Independent pressure settings and testing programs can be configured for each station.

Does the system support barcode scanning and data storage?

Yes. Barcode scanning, QR code reading, and testing data traceability are available as optional functions.

Can the machine be customized?

 Yes. We provide customized solutions based on product size, leak testing requirements, production capacity, 

and factory automation layout.


Custom Multi-Station Leak Testing Solutions

TIMEAST provides customized air leak testing systems for various industrial applications, 

helping manufacturers improve product quality, production efficiency, and automation capability.

If you are looking for a reliable multi-station leak testing solution for your production line, 

feel free to contact usfor technical consultation and customized solutions.

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