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Turnkey Line for Ultrasonic Welding + Laser Marking (Car Filter End Cap Assembly)

1.Fully automation loading, ultrasonic welding and unloading.
2. Brands components like Allen Bradley PLC and HIM,SMC pneumatic parts,etc.
3.High efficiency and production.
4.Interlock system to ensure safety operation.

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Turnkey Automation Lines for Ultrasonic & Laser Processes

We build custom automation lines from concept to mass production, integrating ultrasonic welding, laser marking, leak testing, vision inspection, and MES connectivity. 
Typical line formats: rotary multi-station, inline conveyor, or modular work-cell.
Key benefits:
High throughput with stable yield
Process traceability & intelligent control
Fast fixture change and scalable modules


How to Start
Send us your part + target cycle time + quality requirement. 

We will propose a line concept and key-station selection within 24h.

Case Video

 

Application

Automaiton Ultrasonic Welding and Laser Marking Machine is combined with ultrasonic welding and laser marking

 under automation operation. The machine is used for welding plastic parts and non-woven felt. At the same time,

 the machine system also support laser marking function for serial number or letters printing on plastic parts.

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Machine Outline

auto ultrasonic welding system

Key Features

  • Fully automation operation and eco-friendly operation.

  • High quality main compoments ensure smoothly running and stability.

  • Productivity and low malfunction rate.

  • Keyence Vision System ensure precision inspection result.

  • AB PLC and HIM ensure operation system.

  • Titanium alloy welding head ensure durability.

  • Eight workpiece position highly improve production.

  • Slewing bearing support rotary station.

 Basic Parameter

Machine Dimension:  3350*850*1950mm(not include top Buzzer)

Machine Weight: approx. 1208KG

Supply Power: 220V 50Hz Single Phase ( customization)

PLC: AB(Allen-Bradley)

HIM: AB(Allen-Bradley)

Power: Schneider 

Vision System: Keyence 2D vision system

Ultrasonic Frequency: 20Khz

Ultrasonic Power: max 2600W

Work Mode: Automation

Workpiece: 8 work stations

Vibration Bowl Feeder: 2 sets (customization)

Hopper: 1set

Laser Marking System:  1set

Cylinders: SMC

Welding Head: Titanium Alloy (optional aluminum alloy)


Machine Packing

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Compliance to Solid Wood Packaging Materials (SWPM) Regulations:  The International Plant Protection

Convention(IPPC) and International Standards for Phytosanitary Measures no. 15 (ISPM's #15) guidelines

protect against insect infestation in packaging materials.


Warranty and After-sale Service

Warranty

Machine (except consumable parts like sensors) is one year warranty under normal operation,lifetime technical support

 and service. Machine parts defect during warranty period, which will be sent to your end for replacement.


After-sale Service

If need any technical support,kindly contact us lively video call, phone call or email. email or phone call.

Oversea onsite service(optional): mutual communication for detail discussion.There could be extra fee(like travelling fee,

insurance,commodity fee,etc.) result from the traveling.


Get a process recommendation in 24h.

INQUIRY